Aurora Flight Sciences, a Virginia-based manufacturer specializing in advanced UAV systems, is pushing the envelope of UAV design by teaming up with Stratasys to create the world’s first jet-powered, 3D printed aircraft. Using 80% 3D printed parts, the UAV is composed of Stratasys’ ULTEM™ 9085 lightweight material to achieve flight speeds of over 150 Mph. The high-speed system boasts an impressive 9 ft wingspan and weighs in at only 33 lbs. Watch Dan Campbell, Aerospace Research Engineer at Aurora Flight Sciences, explain how the UAV project met a number of goals using Stratasys 3D printing solutions. And see it soar!

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